MCT-8200 Hand Crimp Tool

Doc. No: ATS-640013900

Release Date: 09-26-03

UNCONTROLLED COPY

Page 4 of 9

Revision: K

Revision Date: 05-06-08

TERMINAL

JAWS OPEN

Figure 1

WIRE

Figure 2

WIRE

CONDUCTOR

PUNCH/ANVIL

TERMINAL

CONDUCTOR

PUNCH/ANVIL

BUTT

SPLICE

Figure 3

WIRE

CONDUCTOR

PUNCH/ANVIL

VISUALLY

CENTER

SPLICE

CONDUCTOR

PUNCH/ANVIL

MILITARY

Wire Size: 4 25.0mm²

Wire Strip

Length

Insulation

Diameter

Maximum

Terminal No.

Terminal

Eng No. (REF)

In

mm

In

mm

19063-0081

F-766-38

.447 11.35 .432 10.97

19063-0082

F-766-56

.447 11.35 .432 10.97

19063-0085

F-767-14

.438 11.13 .432 10.97

19193-0264

F-366-38

.470 11.94 N/A

N/A

19193-0267

F-366-56

.470 11.94 N/A

N/A

19193-0273

F-367-10

.470 11.94 N/A

N/A

19193-0275

F-367-14

.470 11.94 N/A

N/A

19193-0281

F-369-12

.470 11.94 N/A

N/A

MILITARY

Wire Size: 2 35.0mm²

Wire Strip

Length

Insulation

Diameter

Maximum

Terminal No.

Terminal

Eng No. (REF)

In

mm

In

mm

19063-0093

G-774-12

.495 12.57 .512 13.00

19063-0100

G-775-14

.495 12.57 .512 13.00

19063-0101

G-775-38

.495 12.57 .512 13.00

19193-0302

G-374-76

.505 12.83 N/A

N/A

19193-0303

G-375-10

.505 12.83 N/A

N/A

19193-0305

G-375-14

.505 12.83 N/A

N/A

19193-0307

G-375-38

.505 12.83 N/A

N/A

19193-0309

G-375-56

.505 12.83 N/A

N/A

OPERATION

Open the tool by first closing the jaws sufficiently for the ratchet

mechanism to release.

Crimping Terminals

1. Insert the terminal in the proper nest (for insulated or bare terminals)

as marked on the tool with the barrel up and centered in the nest.

2. Partially close the tool to hold the terminal securely in place. See

Figure 1.

3. Insert the properly stripped wire into the terminal barrel. See Figure

2. Cycle the tool.

Note: The tamper-proof ratchet action will not release the tool until it has been fully closed.

4. Remove the crimp and inspect for proper crimp location. Molex offers a Crimp Inspection Handbook for closed

barrel industrial product. See our website or contact your sales engineer.