Hand Crimp Tool for “KK

®” .156 Center Terminals

Doc No. ATS-638117500

Release Date: 12-06-06

UNCONTROLLED COPY

Page 4 of 7

Revision: C

Revision Date: 03-29-08

SWING OPEN

TERMINAL

PUSH HERE TO

OPEN WIRE STOP

LOCATOR

LOCATOR

TERMINAL IN PLACE

Figure 2

LOCATOR

IN PLACE

WIRE STOP

TERMINAL

WIRE

WIRE STOP

WIRE

AGAINST STOP

Figure 3

4. Return the locator to its original position.

5. Insert the proper wire over the terminal. Gently touch the wire stop with the end of the wire. See Figure 3.

6. Compress the terminal by squeezing the tool handles until the ratchet mechanism cycle has been completed.

Release handles to open the jaws.

Note: The tamper proof ratchet action will not release the tool until it has been fully closed.

7. Remove the crimped terminal from the terminal locator by pressing down on the wire stop and gently pulling on

the wire. The terminal locator can be in either position.

8. Visually inspect the crimped terminal for proper crimp location.

Note:

A crimp height chart is provided with this manual as Reference Only. Due to the wide range of wires, strands,

insulation diameters, and durometers, actual crimp height

measurements may very slightly. An occasional, destructive, pull

force test should be preformed to check hand tool crimp. Pull

Force value Must exceed the Minimum pull force specifications

listed on page 2 and 3.

Locator Change Over

Two styles of locators are provided with the crimp hand tool

63811-7500. They are 63811-7576, which is black and 63811-

7575, which is gray. Make sure the correct locator is installed for

the proper terminal and wire. Follow the steps below to change

the locators.

SWING

LOCATOR

OPEN

PRESS DOWN ON

BRASS PIVOT SHAFT

LIFT UP

LOCATOR

JAWS

OPEN

Figure 4